DIY, Quadrotor

VP multi-rotor: development testing

I figured I should put together a list of what the development tests I want to do before setting out to actually build a prototype of a VP quad. The temptation is high to just build something, but I know I will learn a lot more by doing some testing ahead of time in a controlled environment.

Would like to build 2 test stands. One based on Trex450 heli parts and another based on Trex500 heli parts. Both are available in belt drive or torque tube, both are available from HobbyKing and hence are quite inexpensive.
The rigs need to be modular enough to test both belt and torque tube designs.

What I would like to test:

– How much power can be handeled by either torque tube and belt drive

– Failure mechanism at high power. (what fails first?)

– How much does the boom flex (carbon vs aluminum) as this may impact the effectiveness of the torque tube?

– Ability to test out different blades (length, profiles) at different angles of attack, and record thrust vs RPM vs angle of attack.

 

What I will need:

– some sort of I/O card for data acquisition so I can record in real time things like RPM, blade angle, voltage, current, thrust, displacement/bending of booms,… (add more)
Preferably a USB solution so I can use a laptop to do the data recording on Labview?

– a test rig that can accommodate the data acquisition parameters. Also needs to be  inside a lexan or mesh enclosure so failure testing doesn’t hurt me.

 

Rig Design:

I will start with a heli body, since i will be using all the gearing inside the heli body and stick a motor in side
Figure out the gearing first.

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